What are the actual benefits that the people enjoy while working on the insulating mats?

The highly electrical mats which are non-conductive in nature insulate and protect the people from electrical shocks and high voltage current in case of any leakage. These insulating mats are very much preferred by the workers and the operators as they are leakage, moisture and waterproof that guarantee a long and smooth functional life.

Let us look at some of the attractive features of these insulation mats:

• They are highly resistant to fire, oil, and acid.
• They have anti-skid texture surface on top followed by a smooth lower surface.
• The thickness of these insulation mats usually range from 2mm to 4mm depending on the utility of the working voltage resistance.
• They are also highly resistant to high voltage electricity.
• They are always in-house tested so the manufacturer’s test certificate is always provided along with the supply.

Why only insulation mats?

Having good electrical properties and brilliant mechanical properties, the electrical rubber mats are highly economical and generally used for usual purposes. As per latest Indian Standard for electrical insulation, these mats are highly preferred by the workers and the operators as they are recommended by them for protecting and insulating against the high voltage current.

These rubber mats for electrical purpose are highly recommended as they have some interesting and similar features compared to then insulation mats.

Let’s have a look at some of the interesting features below:

The standard size and design of these switchboard rubber mats are 1 meter wide with a length of 2 meters. They are generally 3 feet wide followed by the length of 6 feet.

The standard color of the insulation rubber mats is generally black and they are available in other colors too depending on the specific gravity and hardness.

They are generally available in 6mm to 25mm in thickness in a standard and general size of 1Mx2M.

The manufacturing tolerance of these switchboard matting generally, imply on more than 10% on the thickness and less than 5% on length with 2% width.

• They are generally available in the checkered or fluted design.
• They are made from natural rubber and so they are always in the house tested. The manufacturer’s test certificate is always provided along with the supply of these rubber mats.
• The water absorption generally ranges from 4% maximum
• The special rubber compound of high quality natural rubber mats is free from any kind of any insertion.
• The working temperature ranges from 0 to 55 degree Celsius.
• It has a high tensile strength of generally 50kg/cm square.
• It has compression set of maximum of 10%.

The custom size and design is always available as per request whereas the maximum width is 1000mm with a proper length of 2000mm and thickness available up to 50mm.

For covering the floor, the high voltage insulating mats are used and coming to the electrical insulating mats, these mats are also highly recommended by the workers as per the latest Indian Latest standard.

These high voltage insulating mats are mainly used for the safety of workers and the operators as they are generally available with the anti-skid aberrations on the top so that it avoids the slippage followed by the smooth lower surface.

What Are The Things To Consider Before Installation Of Insulating Mats

For the use as a safety product in an industrial environment by professional personnel, the pressure sensitive mat is designed. When the operator is in the vicinity of the hazard, it provides the protection against the risk which can be eliminated by the isolation power.

This manual covers the use of all the parts of the system and installation of the sensor mats, which is manufactured in various sizes and shapes. By keeping the statutory safety requirement in mind, all the process should be carried out by educated professionals.

Storage Of The Material 

Within a certain range of temperature, the mat sensors and control units should be stored. In vertical position, the high voltage insulating mats should be stored.

Transport And Handling

With a certain range of temperature, the mats should be transported. If necessary, similar or original packing should be used with stiffening, to safeguard the mats from flexing and damage. By use of the knives, one needs to unpack so that no damage is done.

One should not lift or pull the sensors by the connecting mats, when the mats being moved into position. In order to avoid excessive flexing, two people are required for safe lifting of the mat.

System Description

There is a control unit and mat, as the system comprises of one or more interconnected pressure. With the detection zone, there are no dead zones. In the specially cut shapes up to the size of the largest standard mat, and in rectangular size, these mats are available. The operating principle and construction for the mats are same.

Held by non- conductive compressible separators, each insulating rubber mats have two conducting plates. For hazardous areas around the machinery, the mats are connected together in series to form a level sensing system. By the control units the mats are being monitored and provides a signal to the machine control circuit.

The resistance of the circuit drops and conductive plates touch, when anyone steps on the mat. The machine is shut down, as this is monitored by the control units. The control units will be detected and output will go in a safe mode, if there is a single electrical fault in the mat.

There are auto reset and manual reset modes that are available.

Manual Reset Mode

After the actuation force has been removed and reset in the insulating rubber mats, the output on signal can be only restored. By releasing and pushing the mounted control unit button, the manual reset is achieved. Even if the mat is not actuated, the output will be off until the signal is received at power on or following the loss and restoration of power.

By removal of the actuating force, the auto-reset mode is achieved. The safety contacts will always be off, after the mat is actuated for both modes. The mats are controlled by a unit via 4 wires, as it is connected to each other.

The unit contactor fault will be detected if the control unit has a cross monitored safety relays and it is possible to configure the unit. For the control units regarding the electrical faults, compliance with the requirements is necessary. When using insulating mats for electrical purpose, compliance with the needs is necessary.

Applications

For the application for which it is intended, it is critical for select the insulating mats for electrical purpose. To determine the risk is reduced to an acceptable level, some applications are combined to use more than one type of safeguarding system.

 By sensing the presence on the floor areas, the mats are designed to protect the personal from slip or accidents on the floor and other similar hazards. 

How You Define The Role Of The Insulating Mats In The Industrial Sectors?

Nowadays the demand for rubber sheets are in growing demand and it is a really tough job for the online rubber matting suppliers to perform the same way as they promise online for every product.

High-voltage insulating mats are highly economical and suitable for general use also. The material used in our insulating rubber mat is made out of natural rubber having good electrical resistance and mechanical properties.

Features Of High-Voltage Insulating Mats

•         In compliance with IS 15652:2006
•        Fire resistant
•         Resistant to acids, transformer oil, and alkalis
•         Easy to paste and install
•         High tensile strength
•         Water & moisture proof
•         Compatible with Ac and DC electrical installations
•        Excellent expansion properties
•        No use of metallic products

These are manufactured as per the latest Indian Standard. These insulating mats are used for the safety of workers while installing and operating electrical equipment because of the possibility of leakage of current.

According to the National Fire Protection Association – Roughly half (50.9%) of home electrical failure fires involved electrical distribution or lighting equipment in 2015-2019

Application Area Of High-Voltage Insulating Mats

•         Near HT/LT Control Panels
•         Electrical Substations
•       In front of Switchboards
•       Around Buss Bars
•       Transformers, Generator & Lift Rooms
•       Outdoor/Indoor On-site use on Live equipment

Electrically insulated rubber mats are highly economical and suitable for general use also. The material used in our insulating rubber mat is made out of natural rubber having good electrical resistance and mechanical properties.

Whenever you need insulating rubber mats online just pick the right stuff from Google, so that as you can get your rubber mats in time with the latest version of the document within the scheduled deadline.

Six types of specialized electrical insulating mats are available as per Indian Standard & International Standard.

As Per Indian Standard

•        Insulating Mats (IS 15652:2006)
•        ISI Marked Insulating Mats (IS 15652:2006)
•        Electrical Rubber Mats (IS 5424:1969)

As Per International Standard

•        Insulation Mats (IEC 61111:2009)
•        Insulation Matting (ASTM-D-178)
•        Insulating Matting (AS/NZS – 2978:1995)

Insulated rubber mats have been on the market for a long time but there are still some questions about them that everyone is asking. Well, in that case only rubber mat expert guide you step-by-step as below:

How Long Can I Use My Rubber Mat?

It depends on what kind of rubber mat you have. However, there are several rubber mats on the market that can last for many years.

Is It Necessary To Have An Electrical Rubber Mat For My Business?

If your business mostly deals with big electrical equipment, you should use these mats. They help prevent accidents and increase safety within the workplace.

Is It Okay To Use Any Kind Of Rubber Mat For Electrical Safety?

No. Not all rubber mats are suitable for electrical use. Choose mats that have passed the necessary electrical standards. This is for your own safety.

Rubber mats are readily available on the market but you should know the basic facts so that you purchase the best alternative to suit your specific requirements.

One of the essential need of the safety tool in today’s corporate sectors is Insulation Mats. The material used in our insulating rubber mats is made out of natural rubber having good electrical resistance and mechanical properties.