Wednesday, November 28, 2018

The Purpose Of Insulating Mats In The Industrial Sectors: Pros & Cons

Before getting started it is better to know –


No Safety, Know Pain

Know Safety, No Pain


Concept

Electrical insulating mats are generally used for covering the floor below the control panels. These are manufactured as per latest Indian Standard. These insulating mats are used for safety of workers while installing and operating electrical equipment because of possibility of leakage of current.

Manufacturing Process

These inulating mats are manufactured using elastomer that includes: latex, rubber and elastomeric compounds that might be natural, synthetic or mixture of both all along with anti-skid aberrations on the top to avoid slippage and smooth lower surface.

Types Of Insulating Mats
Basically there are 6 types of specialized electrical insulating mats which are available as per both Indian Standard & International Standard.

Insulating Mats


As Per Indian Standard 
  • Insulating Mats (IS 15652:2006)
  • ISI Marked Insulating Mats (IS 15652:2006)
  • Electrical Rubber Mats (IS 5424:1969)

As Per International Standard

  • Insulation Mats (IEC 61111:2009)
  • Insulation Matting (ASTM-D-178)  
  • Insulating Matting (AS/NZS – 2978:1995)

Features of Electrical Insulating Mats

  •  In compliance with IS 15652:2006
  •  Fire resistant
  •  Withstand heavy load and movement of breaker trolley
  •  Resistant to acids, tranformar oil and alkalis
  •  Easy to paste and install
  •  High tensile strength
  •  Water & moisture proof
  •  Compatible with Ac and DC electrical installations
  •  Excellent expansion properties
  •  No use of metallic products

     The Application Area Of Electrical Insulating Mats
  •  Near HT/LT Control Panels
  •  Electrical Substations
  •  In front of Switchboards
  •  Around Buss Bars
  •  Transformers, Generator & Lift Rooms
  •  Outdoor/Indoor On-site use on Live equipment

The Overview Of Characteristics  & Values

Material Composition: Combination of rubber & synthetic polymers

Tensile Strength (T.S.): 15N/mm2 (min.)

Elongation at Break (E.B.): 250% (min.)

Leakage Current: 10mA (max.)

Flame Retardance: Extinguishes within 5 secs (max.)

Insulating Resistance with Water when tested at 500V: 1,00,000 MW (min.)

Acid, Alkali & Oil Resistance: T.S. & E.B. not less than 80% of original value

Working  Temperature: -10°C to 55°C

Insulated rubber mats are highly recommended for the safety of the workmen against the electrical hazards. These electrical insulating rubber mats are highly economical and suitable for general use also. The material used in our insulating rubber mat are made out of natural rubber having good electrical resistance and mechanical properties.

Insulating Rubber Mats

The Benefits Of Rubber Flooring For Your Company

Rubber flooring products such as matting and tiles provide improved safety measures in most working facilities, especially in manufacturing companies. These rubber products are known for safeguarding against accidents, promoting a risk-free environment.

Advantages Of Anti-slip Product Include The Following:
  •   Improves Trust In Safety
  •   Helps Cut Out Accident Costs
  •   Reduces Friction Between Equipment & Floor
Why You Use Safety Mats For Electrical Purposes?


Without the proper safety equipment, such as electrical mats, workers are at risk of electrocution while they perform their duties. Safety first! Workplaces should be suitably equipped with the appropriate materials for a safer working environment.
Electrical safety matting insulate and protect from mortal shocks generated by electrical equipments. Safety mats for electrical purpose including switchboard matting to protect from electrical shock. There are two classes of mat available: Class A (Thicker Mats) & Class B (Light Weight) for use on flat indoor surfaces.